Risk assessment
We will conduct a risk assessment for you according to EN ISO 12100 and document it according to ISO/TR 14121.
Have a risk assessment carried out – safety according to DIN EN ISO 12100
Risk assessment is a
essential component of machine safety and a must for CE marking. Whether for new machines or existing systems: A systematic risk assessment is not only
legally required...but protects people and businesses alike. Andreas Schunkert, Managing Director of Cobot Safety, is your trusted partner.
Machine safety expert, if you would like to have a risk assessment carried out. Trust his
internationally recognized know-how and ensure that
maximum safety of your machines.
What is a risk assessment?
The Risk assessment according to DIN EN ISO 12100Hazard analysis is a structured process aimed at identifying hazards, assessing risks, and defining risk mitigation measures. It ensures that machinery and equipment pose no danger to people at any stage of their life cycle – from design and assembly to operation and dismantling.
Within the framework of the EU Machinery Directive (or, from 20 January 2027, the EU Machinery Regulation), risk assessment is a Basic requirement for CE markingIt documents that the manufacturer has identified all potential risks and taken appropriate measures to reduce them to an acceptable level.
Having a risk assessment carried out not only protects people from dangers, but also creates the basis for the legally compliant use of machines and equipment.
3 reasons why a risk assessment according to DIN EN ISO 12100 is necessary
Legal obligation
The EU Machinery Directive requires that a risk assessment be carried out for every machine before it is placed on the market with the CE marking. Failure to provide this documentation can result in legal consequences such as fines or even a sales ban.
Optimal occupational safety
A professional risk assessment minimizes accident and health risks for operators and other people in the vicinity of the machine. At the same time, it reduces the liability risk for the manufacturer or operator through comprehensive documentation.
Economic advantages
By having a risk assessment carried out by an expert, you can effectively avoid costly production downtimes, liability claims, and retrofits. In the long run, a safe machine always pays off – for both people and the company.
The path to CE marking – how a risk assessment is created
Only machines that comply with the Machinery Directive (2006/47/EC) may be placed on the European market. Conformity is declared by means of an EC Declaration of Conformity and indicated by the CE marking on the machine. A risk assessment of the machine is mandatory as part of the conformity assessment procedure. This involves a standardized process, through which a detailed analysis and evaluation of the potential risk factors is carried out.
First, machine parameters such as their limits and intended use are defined. Then, the following steps are taken. three essential steps:
Hazard identification
As part of a risk assessment according to DIN EN ISO 12100,
all potential hazards systematically recordedThis includes, for example, mechanical hazards such as crushing and shearing points, thermal risks from hot surfaces, and electrical hazards. Hazards from foreseeable misuse are also considered. The goal is to identify all sources of danger throughout the machine's entire life cycle – from assembly and operation to maintenance and disassembly.
Risk assessment
The identified hazards will now be addressed
assessed based on the severity of a possible injury and the probability of occurrenceThis process considers potential damage, the duration of exposure in the hazardous area, and the possibility of avoiding or circumventing the hazard. A risk graph can be used to conduct the assessment objectively. This allows for the determination of the severity level of each individual hazard and an evaluation of whether risk mitigation measures are necessary. Comprehensive documentation ensures that, even during a later audit, it remains clear how and why a risk was assessed as high or low.
Risk reduction measures
A phased approach is used to reduce risk.
- They have priority constructive measures, where the danger is eliminated at the source, for example by changes to the design.
- If these are insufficient, then technical protective measures such as protective fences or non-separating protective devices.
- As a last resort organizational measures, such as warning notices or operating instructions.
The aim is to minimize the risk step by step until an acceptable level is reached. It is important to describe the necessary measures in detail to leave no room for interpretation and to ensure that the manufacturer of a machine is subsequently protected.
The risk assessment is carried out with a comprehensive documentation completed, which is continuously expanded throughout the entire process to ensure that all relevant aspects are considered and documented. This documentation serves as Basis for CE marking and the legal proof of machine safety.
Who is authorized to conduct a risk assessment?
Force and pressure measurement for collaborative robots
For collaborative robot systems, we test using
Force and pressure measurementWe determine whether injuries are excluded in the event of collisions. This is based on ISO/TS 15066 and ISO/PAS 5672 for calculating free collisions. Whether as part of a risk assessment or as a separate measurement, we create a comprehensive measurement report that documents the safety of your application.
Testing of protective devices
Operators must Have the safety devices of machines checked regularly.to ensure the occupational safety of their employees. While this is quite simple with separating protective devices (such as fences or enclosures), the inspection process is more complex. non-separating protective devices (such as laser scanners or safety light curtains) are more complex. Regular measurements must be taken to check whether the protective devices are still functioning reliably.
Cobot Safety offers Follow-up measurements according to the German Ordinance on Industrial Safety and Health (BetrSichV) by persons authorized to perform inspections (according to TRBS 1203) to ensure that your machines remain safe and compliant with the law.
Have a risk assessment carried out by an expert – with Cobot Safety for safe machines!
When it comes to the safety of machines, robots and systems, Cobot Safety The first choice. Our team offers not only comprehensive expertise but also access to in-depth industry knowledge and unique specialist knowledge. If you are looking for a Have a risk assessment carried out If you wish, we will support you reliably and efficiently at every step of the process.
Why Cobot Safety?
- Expertise at the highest level: Managing Director
Andreas Schunkert is a globally recognized expert in machine safety and robotics. As an EU-certified expert for machine safety and a member of all relevant standards bodies in the field of robotics, he not only has a comprehensive understanding of the relevant standards, but was also personally involved in their development.
- Practical experience and industry knowledge: With our many years of experience, we support manufacturers and operators in creating legally compliant risk assessments – from simple machines to complex robot systems.
- Advantage through knowledge of standards: Thanks to our active participation in standards committees, we are familiar not only with current requirements but also with future developments. This guarantees you state-of-the-art security.
- Practical experience and industry knowledge: With our many years of experience, we support manufacturers and operators in creating legally compliant risk assessments – from simple machines to complex robot systems.
Our services at a glance:
- Risk assessments according to DIN EN ISO 12100
- Advice on and planning of risk mitigation measures
- Force and pressure measurement
- Follow-up measurements
- Creation of operating instructions
- CE consulting
- Training
With Cobot Safety, you are relying on
Experience, innovation and expertiseTrust a partner who not only knows the standards but also helps shape them. If you would like us to prepare a risk assessment for you, simply contact us!
Our customers
Do you have any questions or would you like a quote?
We would be happy to arrange an appointment with you for a free initial consultation and discuss your requirements, possibilities and solutions.